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Thursday, 10 September 2015

Applications Of High Pressure Process Pumps

By Daphne Bowen


Pumps are an efficient way of transmitting fluids. High pressure process pumps work by trapping an amount of fluid of a given volume and then releasing it via an outlet usually a pipe. They are widely used because the pressure has no implications whatsoever on the amount of fluid that is going to be moved. Three relevant subdivisions of the constant volume pumps are the rotary, reciprocating and linear pumps. The mechanism by which the fluid is transmitted usually determines these subdivisions.

Rotary drives are applied when the fluid to be transmitted has a high viscosity. They are not designed to run dry for long periods of time. This means that fluids such as water cannot be moved efficiently by this pump. They can however be used to pump large quantities of air and vapor but for only short periods of time. Usage is common place in machinery where they circulate lube oils through engines and turbines.

Reciprocating drives on the other hand are considered more versatile due to their ability to move both viscous and abrasive fluids. Operation is by means of the back and forth action of a plunger usually within a fixed volume. They are generally slower than the other types but they however provide higher efficiency levels. Usage is highly based on situations that require high levels of strain but low volumes of the fluid.

Linear or rope drives can be sited as being the most simplistic in design due to the ease of availability of its component materials. A working linear pump can be made from a PVC pipe, a rope and a wheel. This has made it very popular around the world. The most widespread application can be seen as pumping water from a bore hole.

In order for one to experience the full capabilities and performance of positive displacement drives, the installation has to be done properly and in accordance to the stipulated guidelines. Each manufacturer usually provides instructions for proper installation which if followed to the latter will definitely result in a successful installation.

A most basic approach would be to ensure that a solid foundation on which the pump would rest on is built. The best foundation is usually reinforced concrete. The weight will determine the strength of the foundation. The pump and the driver are bolted to the concrete slab via a secured steel base plate. This and a proper application of the user manual is all that is needed for installation.

Factors that determine the choice of the pump can be divided into two; the viscosity of the fluid and the pressure needed. Changes in viscosity can have huge implications on the flow rate and efficiency. These might be slight, huge or even moderate changes.

Changes in pressure are also a major concern and its effects on the rate of flow and efficiency cannot be understated. A pump that maintains its flow rate and efficiency even with significant changes in pressure would therefore be the ideal choice. Pressure pumps give the best value for money due to their ability to well address the viscosity and pressure concerns.




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